FEXLA

Load-controlled and displacement-controlled loads

Loads that must be carried, movements that balance themselves, and why yielding helps only one of them.

Principle 3 of 10 · 6 min read ·

Loads that must be carried, loads that balance themselves: Loads that must be carriedA vertical vessel on a skirt with pressure inside, wind from the side and its weight downward, all carried down to the support.PressureWindWeightCarried to the supportHeatedFree, it would grow this farEqual and opposite: they balance insideFixed loadFixed movementStrainStressYieldStrainStressYieldSet by the fitKeeps deformingStress goes no higherLong, flexible member: stays elasticand keeps pushingSmall region yields
Figure 1. Loads that must be carried.
Contents

A load-controlled load, such as pressure, weight, wind or the pull on a lifting lug, is a force the structure must carry to its supports however much it deforms. A displacement-controlled load, such as restrained thermal expansion, a settling support or a forced fit-up, imposes a movement rather than a force, and the stresses it causes balance inside the structure. Yielding relieves the second kind but not the first, and that difference is the physical root of the primary and secondary stress categories.

This article sets out the two kinds of load, shows what yielding does to each with a simple restrained bar, and covers elastic follow-up, the case where a movement starts to behave like a load.

Loads that must be carried

Pressure, the weight of the vessel and its contents, wind, earthquake, snow on a platform and the pull of a crane on a lifting lug all have one thing in common: they act however the part deforms. If the wall stretches a little under pressure, the pressure is still there. If a lug bends under the lift, the vessel still weighs the same. The structure must carry each of these loads all the way to its supports.

These are load-controlled loads. The stresses they cause are fixed by equilibrium: for a given load and shape there is only one set of internal forces that balances it. If the material cannot provide those forces, the part keeps deforming.

Loads that balance themselves

Other actions impose a movement rather than a force. A bar heated while its ends are held wants to grow; a support that settles drags the structure down with it; a flange pulled into line with bolts is forced into a new position. In each case a shape change is set from outside, and the structure develops whatever stress is needed to accommodate it.

Loads that must be carried, loads that balance themselves: Loads that balance themselvesA heated bar held between two walls. A dashed outline shows how far it would grow if free; held, it pushes equally on both walls and the forces balance.PressureWindWeightCarried to the supportHeatedFree, it would grow this farEqual and opposite: they balance insideFixed loadFixed movementStrainStressYieldStrainStressYieldSet by the fitKeeps deformingStress goes no higherLong, flexible member: stays elasticand keeps pushingSmall region yields
Figure 2. A heated bar held between two walls. Free, it would grow to the dashed outline; held, it pushes equally on both walls.

The forces on the two walls are equal and opposite, and nothing outside has to hold them up. These are displacement-controlled loads. For a bar held fully at both ends and heated evenly by ΔT, the strain it is prevented from taking is α·ΔT, and while the metal stays elastic the stress is:

σ = E · α · ΔTE = elastic modulus, α = expansion coefficient; full restraint

What yielding does to each

Take a displacement-controlled stress past yield and the metal gives a little. The imposed movement is taken up partly by plastic strain, so the stress goes no higher. In the heated bar, once the stress reaches yield, further heating adds plastic strain, not stress. The movement is finite, so the plastic strain is finite too.

Do the same with a load-controlled stress and nothing is taken up. The load is still there, the stress must still balance it, and yielding only lets the part deform further. Under a fixed load the strain keeps running once the section has yielded through; under a fixed movement it stops where the movement sets it.

Loads that must be carried, loads that balance themselves: Yielding relaxes one, not the otherTwo small plots of stress against strain. Under a fixed load the strain keeps running after yield; under a fixed movement the stress stops at yield and the strain stops too.PressureWindWeightCarried to the supportHeatedFree, it would grow this farEqual and opposite: they balance insideFixed loadFixed movementStrainStressYieldStrainStressYieldSet by the fitKeeps deformingStress goes no higherLong, flexible member: stays elasticand keeps pushingSmall region yields
Figure 3. Under a fixed load the strain runs on after yield; under a fixed movement the stress stops at yield and the strain stops too.

A restrained bar in numbers

Steel makes the point quickly, because its stiffness is high. A fully held steel bar picks up about 2.4 MPa of stress for every degree of temperature rise. A modest temperature difference is therefore enough to reach yield on paper, which is why restrained thermal growth so often produces large elastic stresses in a calculation.

Stress in a fully held bar as it is heatedStress against temperature rise for a steel bar held between rigid walls. The stress rises in a straight line at about 2.4 MPa per degree, reaching 120 MPa at 50 degrees, and meets the 250 MPa yield line at about 104 degrees. After that the real stress stays at yield while a dashed elastic calculation keeps climbing.100200300400408012016050 °C: 120 MPaYield, 250 MPa hereStress stops at yieldElastic sum keeps climbingFully held: σ = E·α·ΔTStress in the bar, MPaTemperature rise ΔT, °C
Figure 4. Past about 104 °C the real stress stays near yield while the elastic calculation keeps climbing. The extra heating goes into plastic strain, which stays limited because the movement is limited.

Thermal stress is used here only as the clearest example of an imposed movement. The same reasoning applies to a settling support or a forced fit-up: the stress is capped by yield and the plastic strain by the size of the movement. When the bar cools again it is left with a locked-in stress of the opposite sign, which is where the questions of shakedown and ratcheting begin.

Watch for elastic follow-up

The clean split has an exception. A movement can still act like a load when a small region yields while a long, springy system around it stays elastic. The springy part stores energy as the movement is applied; when the small region starts to yield, the springy part keeps pushing, and the strain gathers in the small region instead of being shared.

Loads that must be carried, loads that balance themselves: Watch for elastic follow-upA long, flexible member drawn as a spring, pushing on a small region next to a wall. The small region has started to yield.PressureWindWeightCarried to the supportHeatedFree, it would grow this farEqual and opposite: they balance insideFixed loadFixed movementStrainStressYieldStrainStressYieldSet by the fitKeeps deformingStress goes no higherLong, flexible member: stays elasticand keeps pushingSmall region yields
Figure 5. A long, flexible member, drawn as a spring, keeps pushing on a short region that has started to yield.

A long, slender bar held between two fixed ends, with one short, weaker length, is the usual picture. Heat the whole bar and the short length yields first, but the rest of the bar keeps pushing, so the stress there relaxes less than a pure imposed movement would suggest and the plastic strain concentrates in it. The more springy the surrounding system and the smaller the yielding region, the closer the behaviour gets to load control. Codes and guidance documents treat strong elastic follow-up cautiously, in some cases by classing the stress as primary.

Sorting real loads

Load-controlled (must be carried)Displacement-controlled (imposed movement)
Internal and external pressureRestrained thermal expansion
Weight of vessel, contents and attachmentsDifferential expansion between joined parts
Wind, earthquake, snowSettlement of a support
Lifting and tailing loads on lugsForced fit-up of misaligned parts
Typical examples of each kind. Many real cases mix the two.

A force or moment given at an attachment can contain both kinds, and its origin is not always stated. If it is not known which part is which, treating the whole of it as load-controlled is the cautious choice. The governing code says how mixed cases are to be classed.

Key points

  • Load-controlled loads must be carried to the supports however the part deforms.
  • Displacement-controlled loads impose a movement; their stresses balance inside the part.
  • Yielding caps a displacement-controlled stress but does not relieve a load-controlled one.
  • This is the physical basis of the primary and secondary stress categories.
  • Elastic follow-up can make an imposed movement behave like a load; treat it cautiously.

Where this matters in practice

  • Lifting and tailing lugs: the lift is load-controlled, and the full share of the weight must pass through the lug and shell.
  • Supports, legs and saddles: weight, wind and earthquake loads are carried, while settlement imposes a movement.
  • Nozzles and clips where the given loads mix carried loads and imposed movements, and the origin is unclear.
  • Heads and junctions where parts at different temperatures or of different stiffness are joined.

Junctra checks the local stress at a nozzle or clip from the static forces and moments you enter at the attachment.

See the attachment module

Next principle: Discontinuity stress: making parts fit

Educational article. It explains principles and is not design guidance; follow your governing code and edition.