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Pressure stiffening and softening

Tension stiffens a wall against sideways loads and compression softens it: what pressure does to a shell's stiffness.

Principle 20 of 20 · 5 min read ·

A taut string resists a sideways pushA string between two posts a distance L apart, pulled with tension, pushed down at its middle by a force F. With tension N it sags into a deep V, drawn dashed; with tension 2N the V is half as deep, drawn solid, and its deflection δ is marked. The formula δ = F·L / (4N) is written below.F2N2NδLδ = F·L / (4N): twice the tension, half the deflectiondashed: tension N · solid: tension 2N
Figure 1. A taut string resists a sideways push.
Contents

Pressure stiffening is the rise in a shell's stiffness against sideways loads when its wall is in tension, as under internal pressure; softening is the fall in stiffness when the wall is in compression, as under outside pressure or axial load. It comes from the change of shape: a stretched wall that is pushed sideways tilts its tension so that it pushes back, while a compressed wall tilts its compression so that it pushes further.

A linear analysis leaves this effect out. This article explains where it comes from, how large it can get near buckling, and when a model needs to include it.

FEXLA mesh of a padded nozzle on a cylinder
Figure 2. The mesh of a padded nozzle on a cylinder: shell, pad and nozzle each meshed and joined at the welds.

The taut string

A string has no bending stiffness at all, yet a tight string resists a sideways push. Pull it with a tension N between two posts a distance L apart and push its middle with a force F. The string takes a shallow V shape, and the tension in each half now has a small sideways part that balances the push.

δ = F·L / (4·N), k = F / δ = 4·N / Lsmall deflection δ at the middle; k the sideways stiffness

The stiffness comes entirely from the tension: double the tension and the string deflects half as much. Release the tension and the stiffness is gone. Nothing about the material changed; the stress and the tilt of the geometry did the work.

Stiffness from stress

Every structure has the same effect on top of its ordinary, material stiffness. The total stiffness is the material part plus a geometric part that is proportional to the stress already in the structure. Tension makes the geometric part positive, compression makes it negative.

K = K₀ + K_G(σ)K₀ material stiffness; K_G geometric stiffness, in proportion to the stress σ
Eigenvalue buckling analysis: Compression takes stiffness awayTwo thin bars, one pulled and one pressed. A small sideways push barely bends the pulled bar but bows the pressed one far out.Pulled: stiffer sidewaysPressed: softer sidewaysSame small push from the sideLoad multiplier λSideways stiffness(K + λ·Kσ) φ = 0λ = 1: applied loadλ1At λ1 the stiffness reaches zero:it can buckle with no extra loadEach λ comes with a mode shapeMode 1λ1 = 4.0Mode 2λ2 = 4.1Mode 3λ3 = 5.2Close values: watch for imperfection sensitivitySideways deflectionLoadλ1 from the modelIdeal: perfect, elasticReal: dents, yieldingOverestimateλ1 from the model× reduction factor (below 1)÷ design marginResult at least 1Or: a nonlinear check with dents and yielding
Figure 3. A bar in tension and a bar in compression under the same small sideways push. The pulled bar barely bends; the pressed bar bows far out.

For one shape of deformation, the result is a straight line. The stiffness falls in proportion to the compressive load and reaches zero at the buckling load P_cr; in tension it rises the same way. That is what buckling is: the load at which compression has used up all the stiffness against one shape.

K / K₀ = 1 − P / P_crP compressive load (negative for tension); P_cr buckling load of that shape
Stiffness against load: stiffening and softeningStiffness against one shape of deformation, as a fraction of the unloaded stiffness, against load over buckling load from minus 1 (tension) to plus 1 (compression). The straight line K/K0 = 1 − P/Pcr runs from 2 in tension down to zero at the buckling load, marked with a dot. A dashed horizontal line at 1 shows what a linear model assumes at every load.12−1−0.50.51linear model: no changeTension: stifferinternal pressureCompression: softeroutside pressure, axial loadStiffness ÷ unloaded stiffnessLoad ÷ buckling load (zero stiffness at 1)
Figure 4. Stiffness against one shape of deformation, as a fraction of the unloaded stiffness, against load over buckling load. Tension to the left stiffens; compression to the right softens to zero at buckling. A linear model keeps the dashed line.

What internal pressure does to a shell

Internal pressure puts a vessel wall in tension both round the hoop and along the axis. Push the wall inward at a nozzle or a clip and, like the string, the stretched wall tilts and pushes back. The shell deflects less under the same radial load, the dent is shallower, and the local bending stress round the attachment is lower than a model without the effect would give.

  • The effect grows with the membrane stress P·R/t and is largest on thin shells, where the material bending stiffness is small to begin with.
  • Pressure also rounds out a shell that is slightly oval, which lowers the bending that the out-of-roundness causes.
  • Internal pressure raises the axial buckling load of a thin cylinder, because it holds the wall round and smooths out the small dents that make axial buckling so sensitive.

Compression softens

Outside pressure and vacuum put the wall in hoop compression, and axial load or wind bending put part of it in axial compression. Then the geometric part takes stiffness away. Near the buckling load a small sideways load, or a small dent, produces a deflection far larger than a linear calculation would give, and the bending stress grows with it.

amplification = 1 / (1 − P / P_cr)how much the deflection of that shape grows over its linear value

The same vessel can sit on both sides of the line. A column designed for internal pressure may see vacuum during steam-out or after a failed vent, and a tall shell is in axial compression on one side under wind whatever its pressure. A check that relied on pressure stiffening for one case has to be repeated without it, and with softening, for the other.

Stable, neutral and unstable balanceThree balls. One rests in a valley and rolls back when nudged: stable. One rests on a flat surface and stays where it is pushed: neutral. One rests on a hilltop and runs away when nudged: unstable. Dashed circles show the nudged positions.Stablenudged, itcomes backNeutralit stays whereit is pushedUnstablenudged, itruns away
Figure 5. Stable, neutral and unstable balance. Compression moves a structure from the first toward the last; at the buckling load it is neutral.

What a linear model sees

A linear, small-displacement analysis uses the material stiffness only and keeps it the same at every load. It cannot see stiffening or softening. Under internal pressure with nozzle loads this usually errs on the safe side: the model is too flexible, so its local bending stresses come out somewhat high. Under compression it errs the other way: it misses the amplification, and the stresses and deflections it gives can be too low.

In a finite element model the effect is included by a geometrically nonlinear analysis, which updates the stiffness with the stress and the deformed shape as the load rises. It is worth the effort on thin shells where the conservatism of the linear answer under internal pressure is costly, and it is needed wherever part of the structure is in compression at a large fraction of its buckling load.

An eigenvalue buckling analysis uses the same geometric stiffness in its simplest form. It computes K_G for the applied load and finds the multiplier λ at which K₀ + λ·K_G loses all stiffness against some shape. Stiffening and buckling are the same physics seen from two sides.

Key points

  • Stress changes stiffness: tension adds a geometric stiffness, compression takes it away.
  • A taut string resists a sideways push only through its tension: k = 4·N/L.
  • Internal pressure stiffens a shell against local radial loads and helps it resist axial buckling.
  • Under compression, deflections are amplified by about 1/(1 − P/P_cr) and stiffness vanishes at buckling.
  • A linear model leaves the effect out: usually conservative under internal pressure, not under compression.

Where this matters in practice

  • Nozzle and clip loads on thin, highly pressurised shells, where a linear answer may be conservative.
  • Vessels under vacuum or outside pressure, where hoop compression softens the wall.
  • Tall columns and skirts in axial compression from weight and wind, with local loads on top.
  • Lugs and supports on thin shells, where a pressure case and an empty case behave differently.

FEXLA's buckling check finds the eigenvalue buckling multiplier of your shell model under its loads and applies the code's design factors. In early access, free to use.

See the buckling check

Next principle: Local loads on pressure vessel shells

Educational article. It explains principles and is not design guidance; follow your governing code and edition.